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Research based on the technology available 3D grader with laser cutting machine




Laser cutting

Laser cutting is a technique used to cut sheet metal parts characterized in that the energy source is a laser that concentrates light on the work surface.
The two most common types of industrial laser is carbon dioxide (CO2) and yttrium aluminum garnet doped with neodymium (Nd: YAG). A CO2 laser uses a gaseous medium to produce laser action while the Nd: YAG uses a crystalline material. The CO2 laser is commercially available in powers up to 6 kW and Nd: YAG systems are available in up to 6kW.
If done with mechanized equipment, laser cuts provide highly reproducible results with narrow widths of slots, minimal heat affected zones and virtually no distortion. The process is flexible, easy to automate and provides high cutting speeds with good quality, since the laser is able to operate very complex cutting profiles and with very small radii of curvature. Moreover, it is a clean technology, it does not pollute or use chemicals. Equipment costs are high but are decreasing as the technology is less expensive resonators.
3D printing is a group of manufacturing technologies by addition where a three dimensional object is created by superimposing successive layers of material. Las 3D printers are generally faster, cheaper and easier to use than other manufacturing technologies addition, although like any industrial process, shall be subject to a compromise between their purchase price and tolerance in measurements of the objects produced. 3D printers offer product developers the ability to print parts and assemblies made of different materials with different physical and mechanical properties, often with a simple assembly process. Advanced 3D printing technologies, may even offer models that can serve as product prototypes.

Since 2003 there has been strong growth in the sale of 3D printers. Conversely, the cost thereof is reduced. This technology also finds use in fields such as jewelry, footwear, industrial design, architecture, engineering and construction, automotive and aerospace, medical industries, education, geographic information systems, civil engineering and many others.


LaserPro MG380 Hybrid the best of both worlds for laser cutting and engraving



Grafityp's commitment to exceptional products is evident in our laser cutting and engraving systems and engraving software. Our after-sales support and service on all our laser engraving systems sets us apart. We aim to ensure clients are able to get the best return on investment for their business...
The LaserPro MG380 Hybrid is equipped with metal laser tube and glass laser tube at the same time all in one machine which allows user to produce superior engraving and cutting work pieces. Save your storage space and make your profit maximum. LaserPro users always have an edge over the others with numerous uniquely innovative and user friendly features.

IDEAL FOR:
    1. Cutting wood, acrylic, MDF and other materials
    2. Engraving
    3. Personalised items
    4. Gift items
    5. Key rings
    6. Models
    7. Paper Products etc.
    8. Food
    9. Garment Transfers
    10. Metal tags and more


Specification

Work Area
38 x 24 in. ( 960 x 610 mm )
Max. Part Size (W x L x H)
41 x ∞ x 6.5 in. ( 1041 x ∞ x 165 mm )
Table Size
42.7 x 29.5 in. ( 1085 x 750 mm )
Dimensions
68.9 x 48.9 x 40 in. (1750 x 1242 x 1017 mm)
Laser Source
Sealed CO2 Laser
Cooling
Metal Tube: Air-cooled /Glass Tube: Water-Cooled
Drive
Closed-loop DC Servo Control
Maximum Motor Speed
40 IPS
  • Dual Laser Tubes:



Possesses the high engraving quality of RF driven laser tubes while taking advantage of low per-wattage cost of DC excited CO2 glass laser tubes to deliver clear cutting edge on thick materials.



  • Easy-to-use Control Panel:
Designed for simplifying complex tasks, the GCC LaserPro MG380 Hybrid's user-friendly interface is a great facilitator to provide powerful function settings.


  • Motor System with DC Servo Motor:
LaserPro MG380 Hybrid utilises a high speed closed loop DC Servo Motor for precise and fast carriage movement to ensure exceptionally accurate cutting output.



  • Autofocus:

Patented Autofocus adjusts the laser engraver to the precise focal point on the engraving area automatically. Autofocus is an effective lens-focussing tool that prevents human error.


  • Programmable Origin:
Easy to use position modes allow the operator an effortless way to set up a job with Drag-N-Engrave. Repetitive workflows can be drastically simplified by relocating the origin position to any desired location.


  • Pass-through Front and Rear Doors:
This convenient front and rear door design enables operators to load extremely long working pieces.



  • Emergency Stop:
The big red button located on the top of the machine allows users to stop the laser and the motion carriage immediately to provide a highly safe operating environment.


  • Superb Engraving and Cutting Quality:
A total solution - one machine with dual laser tubes to deliver superior engraving and cutting results on a variety of materials.


Summary

    • Dual laser tubes
    • Spacious 38 x 24 in. ( 960 x 610 mm ) work area.
    • Closed-loop DC servo control for precise and rapid movement of the laser carriage.
    • Pass-through doors for cutting of oversized objects
    • Superior cutting quality.
    • User-friendly features.


The G-Cut software necessary for using Hybrid LaserPro MG380 also may be used other software.

G-Cut (Optional)

A GCC developed professional software program that offers a collective of special vector functions that enhances the output quality for vector cutting applications, especially for machines with large working areas, by outputting higher resolution graphics to the laser engraver.



Images



  

Images of the project work




Image twist of  the circle


Imagen of the gear



Support of the gear






Support image twist of the circle
(1)

Support image twist of the circle
(2)







clamps image twist of the circle
(1)


clamps image twist of the circle
(2)



Investigation of the motor grader



A motor grader is a construction machine that has a long sheet metal used to level land, also has rippers for hard surfaces, which can be placed in front, in the middle of the front axle and the blade or the back, calling in this If ripper.
Generally they have three axes: the cab and engine are located on the back, on the two tractors axes and the third axis is located in the front of the machine, the dozer blade between the front axle being located, and two rear axles. In some countries such as Finland, most motor graders are equipped with a second blade, located in front of the front axle.

The main purpose of the bulldozer is leveling land, and refine slopes. One of the characteristics which give great versatility of this machine is that it is capable of refining slopes with different inclinations. The work of the bulldozer usually complement the previously performed by other construction machinery such as excavators and bulldozers.

The most common work of motor grader are:

  • Paving a row of material discharged by truck and subsequent leveling.
  • Refining esplanades
  • Reprofiling of slopes.
  • Excavation and conservation reprofiling of ditches on earth.
  • Service and maintenance.

Components motor grader


  • 1.     Foot of moldboard:
    It is the foremost end of the blade in relation to the direction of travel. It is generally the end which is closest to the front wheels of the machine.
    2.     Slip the blade moldboard:
    It is the rearmost blade relative to the running direction end. It is generally the end which is closest to the wheels tandem machine.
    3.     Twist of the circle:
    It Allows 360 degree rotation of the circle and moldboard to adjust the angle of the blade to the material or application features. The angle of the blade is very important because it allows the material to roll along it, increasing productivity Grader.
    Normally, a bulldozer moves the material back and forth in the area being leveled, instead of pushing it forward. This displacement of material by rolling from side to side of the sheet to its side discharge, requires less engine power if I had to be pushed. To get this rolling action must simultaneously make use of more of the possibilities of the machine, as the rotation of the circle, the lateral displacement of the drawbar and tilt moldboard. (It is available as an option of an adjustable slip clutch to protect the circle drive the high horizontal forces occurring in applications.




4.   Moldboard:
Standard moldboard with replaceable end bits. . . . . . . . . . . . . . . . . 3,658 mm x 635 mm x 22 mm (12 "x 25" x 7/8 ").
Blade material: high carbon steel SAE 1050.
Edge: In all tempered boron steel. . . . . . . . . . . . . . . . . . 152 mm x 16 mm (6 "x 5/8")
Spacing bolts :. . . . . . . . . . . 152 mm (6 ").
Bolt size. . . . . . . . . . . . 16 mm (5/8 ").
Steel 1050
Thanks to the good penetration temple that has this steel is suitable for machine parts that must withstand high longitudinal and transverse forces, but continuous impacts.
Boron steel
Boron does increase the hardenability when the steel is fully deoxidized. A small amount of boron, (0.001%) have a marked effect on the hardening of steel, as it also combines with carbon to form carbides that give the steel hard coating characteristics.
Quenching and tempering:

By giving carbon steel quenching and tempering very good characteristics are achieved when the profile is slim. In a well-tempered steel or carbon tempering, the value of yield strength tends to become 75% of the breaking load.


(Dimensions with standard moldboard)
LEFT RIGHT
Reach outside tires - articulated frame................ 3,048 mm (120.0 ") ....... 3,035 mm (119.5")
Reach outside tires - straight frame................... 2,019 mm (79.5 ") .......... 2,007 mm (79.0")
Slipped.......... sheet 673 mm (26.5 ") ............. 673 mm (26.5")
Lateral displacement.......... circle 775 mm (30.5 ") ............. 749 mm (29.5")
Maximum angle of slope inclination .................................... .......... 90 .90º
Distance leaf ground .................... 445 mm (17.5 ")
Depth of cut leaf ........ 813 mm (32.0 ")
Hydraulic tilt. sheet ............ .; 44th adel 6.5 ° back

The great mobility of the blade allows for digging ditches and steep outer avalanches form outside overall machine width angles.



5.   Frame:
The frame or chassis is the metallic element that supports all the mechanisms that carry a bulldozer.
6.   Front Axle
The front wheels support a long beam bridge which hangs moldboard. In some types of machines the beam is attached by a pivot to the rear frame to permit rotation in a small circle, better handling, and allows the frame advance angle relative to the direction of travel while maintaining the parallel wheels. In other union it is rigid and steering control is only possible in the front axle. The design allows the wheels: (a) is inclined about 18 ° to each side of the vertical to resist lateral thrust when, for example, works moldboard inclined position, and (b) work at different levels to shape gutters, cambers, and other similar tasks. The combination of both devices enables management to control without excessive concentration by the driver, freeing your attention for moldboard.
Type: welded steel armor robot, with gussets to increase torsional stiffness. Oscillates in one central pivot pin 80 mm (3.15 ") in diameter.
Camber. . . . . . . . . . . . 18 (D. and I.)
Oscillation. . . . . . . . . . . . . . . . . . 16th (up and down)
Height above the ground. . . . . . . . 610 mm (24.0 ")
One tilt cylinder wheels 102mm (4 ") diameter with lock valve is standard equipment. As an option offered two
Cylinders camber of 76 mm (3 ") diameter valve lock.


7.   The motor

The engine meets with exhaust emission standards EPA Tier II and EU Stage II. The engine cooling system is designed with unique facilities and cooler uses a very efficient fan and variable speed hydraulically driven.
8.   Powertrain:
It is the one that transmits engine power to the wheels which easily move in this are various components which are very common in heavy machinery systems.


9.   Hydraulic system:
The hydraulic system is powered by a type of hydraulic oil which is replaced according mantenimieto schedules.
The motor grader hydraulic systems are more complex, since the grader has a granvariedad of these:
Higraulico turning system.
Hydraulic system of the blade.
Hydraulic system of rotation of the circle.
scarifier hydraulic system.
Hydraulic system of the inclination of the blade
Hydraulic brake system.




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